Top In Top Out

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Side In Top Out

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Inline

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Side Angled In Top Out

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Rectangular Top In Top Out

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Rectangular Side in Top Out

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Here are some brief descriptions of some of the work we do.
For pictures of individual parts, please visit the online catalog and click on the model number. I will upload pic’s as I take them.

Series 40 Detroit/ Navistar International 530E Full heat exchanger kit

This is a great kit, smooth package. Very proud of everyone involved in its creation.

If interested, please give Ken McMahan a call at 1-941-504-5978.

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I hope to have a small Yanmar engine in house soon, if so-I’ll certainly upload the pics

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A customer could not find a source for this manifold, so he shipped it in and we duplicated it.

Old Ford Lehman Water Cooled Manifold                                New Ford Lehman Water Cooled Manifold

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I hope to have a Perking 1004 engine in house shortly and I have a range 4 6.354 (6.354.4) in route to prototype a modular marine kit. Omitting the need for the $9000.00 manicooler!!!

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Hino Turbo Chargers- The customer shipped in the original units for identification. Sourced out relatively cheap replacements all the way in Japan, small world….

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Custom Collector Riser completed using Inconel 625 and Stainless Steel 316L. Patterned from the old failed unit.

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Detroit 8V71TARH Manifold to Turbo Dry Ell oem# 51416104

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Superior 8G825 Water Cooled Manifold built using an old, failed unit for a pattern.

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Custom Collector Risers and ells built to order using Inconel 625 and Stainless Steel 316L

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These are Water Cooled Surge Chambers using Inconel 625 and Stainless Steel 316L

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This is the Guascor SF240TA, a hell of an engine, with our one piece water cooled manifold.

If interested please contact Warren with Reagan Equipment at1-800-237-3160

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This is the John Deere 6081 Powertech Engine with our watercooled manifold.

If interested please contact Dale with Reagan Equipment at1-800-237-3160

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Custom Water Jacketed Risers built for Klosterman Marine1-251-602-6765

Stainless Steel 316L exterior and Inconel 625 interior-built to last

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This is a Volvo 1630 that Grant Pride co sent in to have the manifold redesigned to meet EPA regulations

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An individual sent in a dry manifold and some outstanding pics of the engine so that we could build a water cooled manifold for his Kubota V2203E.

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This is the redesigned interior for a Guascor center section. The turbo flange was extended one inch to allow for more clearance on the engine.

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FDGM needed a Stainless water cooled manifold to replace the existing on theIF1308 Isotta Fraschini Engine.

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A Cummins distributor required this Onan V549 to be duplicated and producable, Our model 366.

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The Perkins 510 Stainless Steel Water Cooled Manifold and Riser, our models 565and 578.
Our manifold has its centerline pushed away from the engine approximately one inch.

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This is a 316L stainless steel Perkins 6.354.4 water cooled turbo adapter. Our Model 579.

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A customer sent in his dry Kubota V2203E manifold and some rather good pictures of the engine and seating surface itself.
We designed and built the water cooled manifold below.

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Employees, like John pictured below, make it possible to provide you with quality, ingenuity and precision day in and day out.
They are relentless.

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These may look like the regular Caterpillar D399 water cooled manifolds, but they are much more than that….
The manifolds pictured have a 316L stainless steel interior for the exhaust side. The manifolds were special ordered to withstand specific needs of our customer.
Highly corrosive and volatile exhaust products limited the original Caterpillar manifolds operability to a short life of 2-6 months.
Our customer installed our manifolds approximately three years ago and they are still up and running strong.

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The US Navy required some rather large sound attenuation. The first two 316Lstainless steel mufflers are shown.

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Mufflers-here are a couple of big boys built for a Power Generation Station.

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H&S Marine Services (1-979-849-0191) brought us a new style Cummins 6BT 5.9LDodge Truck Engine (the new 24 valve) in need of a water cooled manifold. The biggest difference between the Old (<1999) and the New Style engine is that the new style has round exhaust ports where the old style has rectangular ports. We also extended the turbo mounting flange to add some much needed clearance between the block and the turbo. H&S Marine Services has propriety over this design so all inquiries should be directed to them.
New                                                                   Old

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Komatsu SA6170-Turbo originally bolted to the side of the OEM water cooled manifold. During short life cycle, vibration and the turbo’s own weight would shear the turbo mounting bolts. Cenac Towing contacted us to see what we could do.

Solution-Given the engine, we redesigned the manifold. we rotated the turbo so that the weight was supported by hidden interior gussets, paying close attention to the interior flow patterns. The flange that the turbo mounts to was also changed to handle more allowable stress. Harmonics and Moments of Inertia were subsequently changed to prolong manifold life. Cooling water headloss was actually decreased and flow was improved by the design. We doubled the amount of vents and drains to ensure proper dearation during initial startup. The air intake also had to be modified to account for the turbo shift. The manifold has been in the field some time now with no problems. If you would like something redesigned, please contact Mark Coulson at 1-251-928-1234 or marine.exhaust@gmail.com or markyall@comcast.net

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John Deere 6068T Heat Exchanger Kit- The water cooled manifold, expansion tank, and heat exchanger have been incorporated. The tube bundle is removable for inspection and routine maintenance. We can design an affordable kit for almost any engine. We will need the engine and all engine specifications.

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Perkins6.354 Stainless Steel Manifold. There are several different styles of 6.354.Please supply part numbers when inquiring. If you are looking for the range four manicooler we are glad to say that we may be able to help.. No one that we know manufactures the 6.354.4 yet but we do have the multicooler. Please visit our Bowman section for more details. The OEM manicooler will set you back $9 ,000 to $10,000, OUCH!!! We have an engine in route so that I can design a replacement kit to eliminate the need for the hunk of junk that for some reason Perkins decided to stick on this good engine.

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We designed a stainless steel water cooled manifold for a ski-boat racing application. The first photo shows the manifold without the exhaust flanges connected, the second the flanges are present and the manifold is ready for shipment, the third is just a different view of the second.

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Mack E-9Intercooler. The original intercooler was not sufficient, creating to much crank case pressure and too high of a pressure drop. Fairfield Industries contacted us to redesign this unit. This part was redesign and dyno’d, the results were more than satisfactory. The crank case pressure went down, the pressure drop went from 10# to 3# and exhaust temperature went down without effecting BHP. The only downside with this design is that it is cumbersome and quite heavy (approx. 200#). If you are interested in this intercooler or the water cooled manifolds and collector riser for the Mack E-9,please contact Fairfield Industries at 1-281-275-7607.

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We custom build all of our own flanges from316L Stainless Steel Spun Cast. If all you need is the flange, planning to build the rest yourself, please give us a call with the dimensions, and we will quote you the price.

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Chet Ruminski Marine’s 6BT wet ell. Interior 625 Inconel, Exterior 316L SS. Spacing was a real issue. A lot of Cummins use the slotted flange to get away from the marmon(v-groove) clamp and still maintain some rotating capability.

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Perkins 6.354 Dry Ells
SS 316L Sch 40 Pipe with spun cast marmon clamp flanges

Perkins 6.354 Wet Ells
SS 316L exterior water jacket, Inconel 625 interior exhaust runner with spuncast marmon clamp flanges

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Chris Craft fresh water cooled riser for 8V53 Detroit. The original cast Aluminum riser was completely deteriorated around the exhaust outlet flange. We changed material to 316L SS and increased the material thickness.

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Perkins 4.108 Wet Ell. I do not have the OEM# for this ell yet. As soon as I doI will include it in our Catalog.

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Chris Craft Spray Cans. The customer brought in the original which was in pretty good condition.
We built a fixture and duplicated the part using heavy wall Stainless Steel316L.

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Safety Links and Equipment

We do not offer the products below. I compiled this list in hopes that it may help.
Please be careful and follow the USCG and other organizations safety guidelines.
If you know of any good links or products, please email them to me at Markyall@comcast.net

Alarms

If you know of any good links or products, please email them to me at Markyall@comcast.net

Fireboy Don’t know much about them but their product looks good. CO2 alarms etc,,
AQUA ALARM Alot of good alarms, cooling water loss etc…

Links

If you know of any good links or products, please email them to me at Markyall@comcast.net

United States Coast Guard
Office of Boating Safety
CG Headquarters G-OPB-3
2100 Second Street SW
Washington, DC 20593

National Marine Manufacturers Association
200 East Randolph Drive Suite 5100
Chicago, IL 60601-6528

American Boat & Yacht Council, Inc.
3069 Solomon’s Island Road
Edgewater, MD 21037-1416

Marine Safety Manual

Boat Safety for All Ages

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HOME
We retail Turbos from various vendors, please provide all the information you can and we will do our best to source your part.
If your turbocharger requires rebuilding, we can help with that as well.
Some Common Models and information
3LM-3LD, 4LE-4LF,4MD-4HD, S1-S4, S1B-S4B, 4LHR, HT3B, KKK, H1C, HX30, HX35, HX40, HT60, H1E, WH1E, T3, T4,T04B, T04E, TA, TV, GT, GTP38,T30, T12, T18, HT3B, TMF, UTL, UTV

DETROIT NUMBER——BORG WARNER
PART NUMBER———PART NUMBER
8929435————-167736
8929507————-167735
8929796————-167736
8929797————-167735
8929902————-167736
8929903————-167735
23503732————167736
23504966————167735
23504967————167735
23507908————167736
23507909————167736
23508405————169012
23508406————169012
23508410————169011
23508411————169011
23515635————171701
23515636————171701
23516431————171701
23518588————171702
23518597————171702
23522188————172743
23522190————172743
23522312————172743
23525463————172743
23526016————172743
23526271————172743
23526272————172743
23526679————172743
23528052————172743
23528059————172743
23528062————172743
23528064————172743
23528065————172743
23528069————172743
23529103————172743
Model—————GM Part #
GM1, GM2, GM3——-10226226
GM4—————–10154652
GM5—————–12552738
GM8—————–12556124

3018067————-T46-NTC290 (Cummins)
3018068————-T46-NTC855 (Cummins)
3026924————-T46-NTC855 (Cummins)
3027704————-T46-VT1710 (Cummins)
3032060————-ST50-NT855 (Cummins)
3032062————-ST50-NTCC400/VTCC1710 (Cummins)
3523850————-HC5A-KTA19 (Cummins)
3524450————-HC5A-KTA38 (Cummins)
3524451————-HC5A-KTA38 (Cummins)
3525504————-HC5A-KTA19 (Cummins)
3523393————-HC5A-KTA50 (Cummins)
114400-1544———EX300-1 Excavator (Komatsu)
114400-2100———EX200-1 Excavator (Komatsu)
114400-2720———EX200-2 Excavator (Komatsu)
114400-3140———EX300-3 Excavator (Komatsu)
114400-3340———EX300-3C Excavator (Komatsu)
6151-83-8110——–PC400 Excavator (Komatsu)
6152-81-8110——–PC300 Excavator (Komatsu)
6207-81-8210——–PC200-3-5 Excavator (Komatsu)
6207-81-8331——–PC200-6 Excavator (Komatsu)
6209-81-8310——–PC220-6 Excavator (Komatsu)
43178-00530———4D31 Excavator (Mitsubishi)
49179-00110———TD06-17A Excavator (Mitsubishi)
49179-00451———E200B Excavator (Mitsubishi)
49179-02119———S6D31(TD06-17C) Excavator (Mitsubishi)
3522777————-Turbocharger 6BT H1C
3522778————-Turbocharger 6BT
3523393————-Turbocharger KTA50, HC5A
3524442————-Turbocharger, HC5A
3528789————-Turbocharger, H1E
3528793————-Turbocharger, H1E
3537288————-Turbocharger
3802289————-Turbocharger 6BT
3803015————-Turbocharger
3919153————-Turbocharger 6BT SY
4029017————-Turbocharger, WH1E
4029018————-Turbocharger
4029094————-Turbocharger
4029110————-Turbocharger
4029184————-Turbocharger
4050037————-Turbocharger
4050038————-Turbocharger
4050202————-Turbocharger
5104478————-Turbocharger 6V53T = 2990-01-151-2684 (Garret Box)
6137-81-8102——–Turbocharger, S6D105 W90-3 = 465044-0226
6137-82-8200——–Turbocharger, S6D105 PC200-3 = 465044-0261
6137-82-8600——–Turbocharger, S6D105 PC200-3 = 465044-0262
6138-82-8200——–Turbocharger, SA6D110 WA400-1/WA350-1 = 465044-0255
6138-82-8201——–Turbocharger, SA6D110 WA400-1 = 465044-0255
6150-81-8300——–Turbocharger, S6D125 D65-3 = 466152-0004
6151-81-8400——–Turbocharger, S6D125 PC300 = 466702-0001
6151-83-8210——–Turbocharger, S6D125 PC400 = 465105-0003
6152-81-8110——–Turbocharger, S6D125 PC300 = 465105-0001
6152-81-8110——–Turbocharger PC300
6152-81-8200——–Turbocharger, S6D125 HD250/HD250-3/WT250 = 465152-0001
6152-81-8210——–Turbocharger, S6D125 PC400 = 465105-0003
6152-81-8300——–Turbocharger, S6D125 WA450-1/GD705 /D60S/D75S= 466152-0002
6152-81-8310——–Turbocharger, S6D125 WA450/D75 465105-0002
6152-81-8400——–Turbocharger, PO96 FD400 466152-0003
6152-82-8500——–Turbocharger, PO96 FD400 466152-0005
6502-11-2002——–Turbocharger
6502-11-2004——–Turbocharger
6502-12-2003——–Turbocharger
6502-12-9002——–Turbocharger
6502-12-9004——–Turbocharger D355
6505-51-5190——–Turbocharger KT110 G44B
6505-52-5350——–Turbocharger KT1110 G44A
6711-81-9100——–Turbocharger D85-18
6711-81-9201——–Turbocharger D85-18

TURBOCHARGER PARTS
190227—————Turbine Housings T46 (Cummins)
202503—————Turbine Housings T46/ST50 (Cummins)
204244—————Turbine Housings T46/ST50 (Cummins)
3521174————–Turbine Housings HC5A (Cummins)
3522911————–Turbine Housings HC5A (Cummins)
3522914————–Turbine Housings HC5A (Cummins)
3524065————–Turbine Housings HC5A (Cummins)
3025390————–Turbo Wheel w/Shaft T46/ST50 (Cummins)
3521033————–Turbo Wheel w/Shaft HC5A (Cummins)
3521034————–Turbo Wheel w/Shaft HC5A (Cummins)
3018063————–Compressor Housing T46 (Cummins)
3018064————–Compressor Housing T46 (Cummins)
3027305————–Compressor Housing ST50 (Cummins)
3027306————–Compressor Housing ST50 (Cummins)
3523423————–Compressor Housing HC5A (Cummins)
3524861————–Compressor Housing HC5A (Cummins)
3525546————–Compressor Housing HC5A (Cummins)
3002731————–Compressor Impeller ST50 (Cummins)
3007755————–Compressor Impeller T46 (Cummins)
3011262————–Compressor Impeller ST50 (Cummins)
3012993————–Compressor Impeller T46 (Cummins)
3521918————–Compressor Impeller HC5A (Cummins)
3523420————–Compressor Impeller HC5A (Cummins)
3523553————–Compressor Impeller HC5A (Cummins)
3038745————–Bearing Housing T46/ST50 (Cummins)
3520933————–Bearing Housing HC5A (Cummins)
3524421————–Diffuser HC5A (Cummins)
3524862————–Diffuser HC5A (Cummins)
216804 ————–Support Oil Seal T46/ST50 (Cummins)
3545647————–Turbocharger Repair Kit = 3801169 HC5A
3801096————–Kit, Turbocharger, T-46, ST-50
3803042————–Kit, Turbocharger, T-46, ST-50
3803257————–Turbocharger Repair Kit = 3801169= 3546647 HC5A
3911941————–Gasket, Turbocharger
3926842————–Connection, Turbocharger
3942725————–Gasket, Turbo
6502-13-2003———Rotor, Turbo S6D155

2674398 = 465778-18 Garrett Perkins 4.236
409940-90007 T09B39 Air Research Garrett John Deere
409-250-5002 Garrett
2674A093 Garrett Perkins
2674A326 452301-1 Garrett Perkins
2674A024 3523299 Holset Perkins 6.354.4
2674374 4657785 Garrett Perkins
2674222 21I85-25 Schwitzer Perkins
2674237 181819 Schwitzer Perkins
4667469001 Garrett BSD268T
2674A024 3523299 Holset Perkins
104039-9000 T04B Garrett Perkins
2674A126 312174 Schwitzer
4176324KZ 31H9400097 Schwitzer Perkins
D4232252 Schwitzer
317960 Schwitzer
2674218 50908 Holset
2674A153 4668540001 Schwitzer
3537562 Holset
2674A093 452191-1 Garrett
4176324 Schwitzer
999103
309440
2674218 50908/14
2674222 53894/4

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Marine Exhaust Systems of Alabama, Inc.757 Nichols Ave.
Fairhope, AL 36532


Directions are pretty easy.
If coming from West of Mobile, take I-10 until you cross the bay way(thru the tunnel and across the bay), take a right at the Fairhope/DaphneExit.
If coming from East of Mobile on I-10, take exit 35 and head east (you’llactually be heading south) on Hwy 98.
Drive for approximately 15 minutes. Stay straight! Once you pass Thomas Hospital take a right at the next light, Nichols Ave.
We are the fourth or fifth business on the right, the next buildingpass the Flower Shop.
If coming from Foley/Gulf Shores area, take Hwy 98 up until you passBurger King. Second Light is Nichols Ave, take a left.
We are the fourth of fifth business on the right, the next buildingpass the Flower Shop restaurant.
If you have any questions, please call 1-251-928-1234ask for Mark or e-mail me.
 
 
 
 
 
 
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Quick Reference Guide In simple terms, silencing is the act of reducing noise to an acceptable level for the location or working conditions surrounding the noise producing equipment. These silencers readily solve the noise problems of many applications. Comparison of the typical attenuation curves for individual silencer models will show the relative capabilities of different designs.Silencer Sizing Sheet Introductory information that is needed to properly size a silencer to meet your needs.  Sizing data requested is minimum required to size a silencer. Other pertinent data such as connection sizes, degree of silencing desired, support arrangements, material of construction, installation arrangement, etc. are helpful in determining the best silencer application.Installation and Operating Instructions Basic installation and operating instructions for silencers.  Detailing the correct exhaust pipe length as well as support methods for the different models of silencers.Accessories Accessories available as modifications to stock silencers include flexible connectors, companion flanges, mounting brackets, cleanouts and spark boxes.Specification Sheets Complete specifications for the entire Maxim line.  Each model is detailed and described.Cross Reference Cross Reference Chart
If you already know what you need, please click our handy Quick Order Form
or if you need more information on a part number, please click our Quick Inquiry Form
(Both forms will generate an e-mail)
 

 

Please e-mail Mark Coulson or call 1-251-928-1234.

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Accessories

Accessories available as modifications to stock silencers include flexible connectors, companion flanges, mounting brackets, cleanouts and spark boxes.

 

Flexible Connectors

Bellows Type Interlock Type Nipples 1 1/2″ to 3 1/2″ Flanges 4″ and UP

 

850 Deg F. Max Temp. Carbon Steel Over 850 Deg F. Stainless SteelID Size Length Overall Steel Bellows Steel Interlock SS Bellows SS Interlock1 1/2″ 24″ Yes Yes Yes Yes2″ 24″ Yes Yes Yes Yes2 1/2″ 24″ Yes Yes Yes Yes3″ 24″ Yes Yes Yes Yes3 1/2″ 24″ Yes No Yes No4″ 24″ Yes Yes Yes Yes5″ 24″ Yes Yes Yes Yes6″ 24″ Yes Yes Yes Yes8″ 24″ Yes No Yes No10″ 24″ Yes No Yes No12″ 24″ Yes No Yes NoThose not shown and other sizes available on special quote.  Sizes 1 1/2″ through 3 1/2″ furnished with carbon steel male thread pipe nipples.  Sizes 4″ through 12″ furnished with 125 ASA flat face flanges of carbon steel.

Companion Flanges

Size (IPS) O.D. B.C. HolesNO. Dia.4 9 7 1/2 8 3/45 10 8 1/2 8 7/86 11 9 1/2 8 7/88 13 1/2 11 3/4 8 7/810 16 14 1/4 12 112 19 17 12 114 21 18 3/4 12 1 1/816 23 1/2 21 1/4 16 1 1/818 25 22 3/4 16 1 1/420 27 1/2 25 20 1 1/422 29 1/2 27 1/4 20 1 3/824 32 29 1/2 20 1 3/826 34 1/4 31 3/4 24 1 3/828 36 1/2 34 28 1 3/830 38 3/4 36 28 1 3/8Companion flanges are available as either weld-on or screw-on type.  All gaskets, bolts and nuts are furnished.  Flange drilling to 125# ASA standard.  Weld type flange slips on standard pipe for welding.  Screw-on type is threaded to fit standard NPT.

Screw-on flanges available in 4″ through 12″ only.  Weld-on type available in all sizes.

Mounting Brackets and Supports

Type E
Four Brackets

Type F
Two Saddle Supports

Type D
Three
Leg Supports Type A
Two
Trunion Supports Type B
Four Brackets

Clean Outs

Spark Boxes

(Clean Out) Dimensions in Inches

Size 2A 5A 7AA 7 1/2 9 1/2 16B 4 1/2 6 1/2 9

Engineering Data

Finishes

Air Compressor Intake – Vacuum Pump Discharge

Max. Cu. Ft. Of Free Air Per Min. Size of Silencers20 1″30 1 1/4″50 1 1/2″85 2″130 2 1/2″185 3″255 3 1/2″350 4″550 5″775 6″

Max. Cu. Ft. Of Free Air Per Min.

Size of Silencers

1390 8″2180 10″3160 12″4280 14″5610 16″7000 18″8700 20″10500 22″12500 24″    Exterior surfaces protected by a high temperature corrosion resistant coating.

Optional finishes are available.

Popular special paint option is Inorganic Zinc Paint applied over sandblasted surface.  Other customer requirements may be supplied upon request.

 

Please e-mail Mark Coulson or call 1-251-928-1234.

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